廠內製程

由於產量達到了產能極限,我們最近搬遷我們的生產設施,以中壢工業區一個更大,更寬敞的面積。我們目前的70000平方英尺,兩層建房最重要的製造系統和設備,用於創建高端和複雜的PCB。而且,由於我們現在處理一切都在公司內部,我們有很大的PCB訂單的供貨週期縮短為我們的客戶受益。隨著產能擴張,我們現在發貨的平均130個不同類型的PCB,從單面到每天50層板。我們還調整了生產計劃,工作二十四小時全天候提供服務。其結果是,我們目前PCB生產已達到總每月80000平方英尺。我們的新工廠還設有一個大型儲藏室選擇層壓板,從FR4微波/射頻聚四氟乙烯。這使我們能夠滿足客戶的要求,層壓板比其他任何現有的PCB製造服務公司更快。

而生產高端PCB樣品在我們的舊工廠是由於運力不足的限制,堆疊多層印刷電路板的出貨量,無論是傳統的還是HDI-SBU與微孔,從我們的新的位置一路飆升。此外,我們從二類升級到IPC-A-600 III類。 我們的主要生產設施被劃分成超過36 PCB處理站與目前市場上的每個操作一些最先進的系統和設備。下面是一些製程,流程和系統應用於我們

部門與設備:

工程

製前工程:
fiber_manual_record EZ plan
CAM軟體:
fiber_manual_record InCAM pro
fiber_manual_record ParCAM
fiber_manual_record Laser Plotter (PR2000)

PCB製程

鑽孔:
fiber_manual_record Mechanic & Laser drilling machine
乾膜:
fiber_manual_record Laser direct Image (LDI)
fiber_manual_record Acidic etching
fiber_manual_record Automated Optical Inspection with a repair and verification for copper features and Laser drill holes
壓合:
fiber_manual_record Lay-up
fiber_manual_record Hydraulic hot and cooling press
電鍍:
fiber_manual_record Automated plating lines for Chemical deposit and panel
fiber_manual_record Automated pattern plating line & SES
fiber_manual_record Via-filled copper plating line
防焊:
fiber_manual_record Semi-Automatic screen printing machine
fiber_manual_record Direct Image exposure machine (DI)
fiber_manual_record Vertical Vacuum Chamber Plugging
文字:
fiber_manual_record Screen printing
fiber_manual_record Ink jet
成型:
fiber_manual_record NC routing
fiber_manual_record UV Laser Cutting Machine
fiber_manual_record V-scoring with a CCD alignment

品保系統

fiber_manual_record Flying probe test
fiber_manual_record X-ray Fischerscope
fiber_manual_record TDR measurement tester-Polar and Agilent
fiber_manual_record CMI and microsection
fiber_manual_record Chemical lab

廠內主要設備:

ROGERS RT6002 Data Sheet
CAM Tools-InCAM Pro
Low Loss High Speed PCB Materials
Paragon-Xpress LDI
Panasonic Megtron 6 PCB Megtron 7 Megtron 8 PCB
Acid Cupric Chloride Etching Line
ROGERS RT6002 Data Sheet Quick Turn PCB Manufacturer
Laser direct lmage-LDI
ROGERS RT6002 Data Sheet Quick Turn PCB Manufacturer
AOR-PerFix 200
ROGERS RT6002 Data Sheet Quick Turn PCB Manufacturer
AOI-Fusion22
ROGERS RT5880 Data Sheet HDI Blind and Buried Microvias
Mass Lamination
Panasonic Megtron 6 PCB Megtron 7 Megtron 8 PCB High Frequency Low Loss PCB Material
X-ray Target Drilling
TU883 PCB Material Low Loss High Speed PCB Materials
Laser Drilling
Flex & Rigid-Flex PCB Manufacturer ROGERS RO3003 RO3010 RO4350 RO4850 PCB Manufacturer
Mechanical Drilling
PCB Sample Prototype Rigid-Flex with HDI PCB Manufacturer
Plasma Desmear
Quick Turn PCB Manufacturer
Automated plating lines for Chemical deposit and panel
Quick Turn PCB Manufacturer
Copper Reduction
Quick Turn PCB Manufacturer
Via-filled copper plating line
High Frequency Low Loss PCB Material
Scrub
High Frequency Low Loss PCB Material
SES Line
HDI Blind and Buried Microvias
Vertical Vacuum Chamber Plugging
PCB Sample Prototype
V-scoring with CCD Alignment
Flex & Rigid-Flex PCB Manufacturer
Solder mask-DI Screen
Flex & Rigid-Flex PCB Manufacturer
Solder mask printing machine
TU883 PCB Material
Pumice line
TU883 PCB Material
Screen printing
TU883 PCB Material
Silkscreen-Sprint-100
Low Loss High Speed PCB Materials
LPKF UV Laser Cutting Machine
Low Loss High Speed PCB Materials
Legend Laser
Low Loss High Speed PCB Materials
NC routing
Panasonic Megtron 6 PCB Megtron 7 Megtron 8 PCB
Flying Probe Tester
ROGERS RT5880 Data Sheet
IPQC-X RAY
ROGERS RT5880 Data Sheet
Chemical lab
ROGERS RT5880 Data Sheet
CMI and microsection
ROGERS RT5880 Data Sheet
TDR Measurement Tester - Agilent

不僅僅是設備

我們的 400 名員工(包括 60 多名經驗豐富的工程師)分佈在我們的製程中,他們投入了時間和精力,確保 36 個電路板製程,包括 IPC-A-600 II 級和 III 級的每個製程全天控管,並向我們的客戶製作嚴格的品質要求。